Tag: tubular battery manufacture in india

Tubular vs. Flat-Plate Batteries: Which One Should You Choose?

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Every type of battery has its own pros and cons and choosing the right inverter battery depends on many reasons. With so many types of batteries available around us, we might be a little perplexed as to which type of battery we should go with. In this blog, we are going to compare tubular and flat plate batteries and evaluate their benefits and disadvantages. This way you can make an informed choice about your inverter battery. 

Tubular battery vs flat plate inverter battery 

In the following section we are going to underline the difference between tubular and flat plate lead acid batteries in terms of the design, maintenance etc.

1. Design 

a)Tubular Batteries: 

Tubular batteries have a unique design, in which the positive plate of the battery is different from the negative plate. The positive plate is made up of cylindrical shaped tubular structures which store the active material. This design helps to prevent the shedding of the active material leading to a long life.

b)Flat-Plate Batteries: 

In flat-plate batteries, both the plates are flat, which gives them their name flat. Here the active material is pasted on the surface of the rectangular grids. The active material in these batteries get shed over the period of time and thus leading to a drop in the performance of the battery.

2. Application:

Tubular Batteries: 

Deep cycling and long-term reliability applications require tubular batteries, such as inverter, traction and solar applications. Here the batteries need to supply power for a longer duration where the batteries will undergo regular charging and discharging cycles. Tubular batteries suit well for such applications.

Flat-Plate Batteries:

Being versatile, flat-plate batteries find applications in a wide range of applications, such as automotive starting batteries, uninterruptible power supplies (UPS), and general-purpose backup power.

3.Cycle Life:

Tubular Batteries: 

Tubular batteries have longer life cycle due to their improved efficiency 

known for their high cycle life. They can withstand a greater number of charge and discharge cycles compared to flat-plate batteries. Many inverter battery manufacturers offer reliable tubular batteries as a popular choice for powering inverters and uninterruptible power supply (UPS) systems.

Flat-Plate Batteries: 

Flat-plate batteries offer reliable power but have a lower cycle life compared to tubular batteries. As they are not as robust & durable like tubular batteries, they are better suited for applications other than deep cycling.

4. Maintenance:

Tubular Batteries: 

When it comes to maintenance, owning a low maintenance battery gives peace of mind. With their robust construction, tubular batteries have less maintenance requirements and do not need to be topped frequently with water.

Flat-Plate Batteries: 

Flat-plate batteries do require more frequent maintenance, including topping up with distilled water on a regular basis. 

6. Cost:

Tubular Batteries:
Due to their varied advantages, tubular batteries sit typically at the expensive side. But their longer lifespan and cost savings in the long term make them more cost economical.

Flat-Plate Batteries:
Flat-plate batteries generally cost less and are budget-friendly too.

But due to frequent replacements, their long term costs increase.

Summary:

Selecting the right battery for your specific needs is a very crucial choice.

Hence knowing the difference between the types of batteries helps you to make an informed decision.  So keep these points in mind and choose the best battery for your needs.

Sarex is a leading inverter battery manufacturer well known for its high-quality batteries. Our inverter batteries ensure uninterrupted power supply during electricity outages. We are trusted for our commitment to delivering efficient and long-lasting solutions, making them a preferred amongst the customers.

Solving Common Inverter Battery Problems and Their Troubleshooting

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As a leading inverter battery manufacturer in India, Sarex is committed to ensuring that you get the best performance from your inverter batteries. In this comprehensive guide, we will explore common inverter battery problems and offer effective troubleshooting solutions to keep your power supply uninterrupted and your battery in top condition. Let’s dive into the solutions to resolve these issues and optimize the performance of your inverter battery.

#Problem 1

Low Battery Backup

One of the most common issues faced by inverter battery users is a decline in backup time. If your inverter battery does not provide sufficient backup as it used to, there could be several reasons for this.

Troubleshooting:

-Check for Battery Capacity: 

Over time, inverter batteries may lose their capacity due to ageing or improper maintenance. Consider replacing the battery with a higher capacity one if necessary and ensure it is compatible with your inverter.

-Inspect Battery Age: 

Inverter batteries have a limited lifespan. If your battery is older than the recommended usage period (usually 3-5 years), it may be time for a replacement.

# Problem 2

Overheating Battery

Excessive heat can harm your inverter battery and shorten its lifespan. If you notice your battery getting unusually hot during use, it requires immediate attention.

Troubleshooting:

-Check Ventilation: 

Ensure that the area around the battery is well-ventilated and free from obstructions. Poor ventilation can lead to heat build-up, affecting the battery’s performance.

-Reduce Load: 

Overloading the inverter can cause it to generate more heat. Avoid connecting high-power appliances beyond the inverter’s capacity.

-Check Inverter Placement:

Place the inverter in a cool and dry location away from direct sunlight. This will help maintain a lower operating temperature for the battery.

# Problem 3

Corroded Battery Terminals

Corrosion on the battery terminals can disrupt the flow of current and result in poor performance or even complete failure of the battery.

Troubleshooting:

Clean Battery Terminals

Regularly inspect and clean the battery terminals using a mixture of baking soda and water to prevent or remove corrosion. Remember to disconnect the battery before cleaning.

# Problem 4

Reduced Battery Life

If you notice that your inverter battery is not lasting as long as it should, it could indicate several underlying issues.

Troubleshooting:

-Avoid Deep Discharges: 

Frequent deep discharges can stress the battery and reduce its lifespan. Opt for partial discharges and recharge the battery regularly to maintain an adequate charge level.

-Monitor Battery Usage:

Be mindful of the load on your inverter and ensure that it doesn’t exceed the recommended capacity. Overloading can significantly impact battery life.

# Problem 5

Foul Smell or Leakage

If you detect a foul odour or notice any leakage from the battery, it indicates a severe problem that requires immediate attention.

Troubleshooting:

-Safety First:

If you encounter any smell or leakage from the battery, immediately disconnect it from the inverter and power supply to avoid any potential hazards.

-Seek Professional Help: 

Foul smells or leakage could be a sign of a damaged or faulty battery. It is best to contact a professional inverter battery manufacturer or service provider for inspection and appropriate action.

In conclusion, it is an expert guide to troubleshoot common inverter battery problems by Sarex, leading battery manufacturer in India, using which one can maximize its inverter battery’s life and performance.

Common Myths and Misconceptions about Tubular Batteries.

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As technology advances and energy storage solutions become more crucial than ever, tubular batteries have gained significant popularity for their durability, efficiency and long lifespan. However, despite their numerous benefits, there are still several myths and misconceptions surrounding tubular batteries.

This is an informative blog by Sarex, a leading tubular battery manufacturer in Uttar Pradesh, India, debunking some of the most common myths and misconceptions associated with tubular batteries. Lets begin:

# Myth1

Tubular batteries require frequent maintenance.

One prevalent myth is that tubular batteries demand extensive maintenance. While it is true that regular maintenance is essential for any battery, tubular batteries are designed to be low-maintenance. With their robust construction and advanced technology, tubular batteries require minimal upkeep, such as periodic water topping, ensuring proper ventilation and routine checks for corrosion or loose connections.

# Myth 2

Tubular batteries are expensive.

The myth that tubular batteries are expensive is a half truth, tubular batteries upfront cost is lil bit high when compared to other conventional batteries but the fact is that their longer lifespan and superior performance make them a wise investment in the long run. Tubular batteries are known for their durability, with some models lasting up to 7-10 years or more when properly maintained. This long life span of tubular batteries reduces the need for frequent replacements saving you both money and the hassle of battery replacements.

# Myth 3

Tubular batteries are not suitable for high-temperature environments.

Tubular batteries are well-suited for high-temperature environments, making them an ideal choice for regions with hot climates. These batteries are designed to withstand elevated temperatures without compromising their performance or lifespan. Advanced heat-resistant materials and innovative design features ensure that tubular batteries can operate efficiently even in extreme temperature conditions.

So, the statement that Tubular batteries are not suitable for high-temperature environments is totally incorrect.

# Myth 4

Tubular batteries have limited applications.

Another misconception is that tubular batteries have limited applications. In reality, tubular batteries are versatile and find applications in various sectors. They are widely used in renewable energy systems, including solar power installations, as they can store excess energy generated during the day for use during nights or cloudy periods. Tubular batteries also power off-grid locations, telecommunications infrastructure, electric vehicles and backup power systems for homes and businesses.

# Myth 5

Tubular batteries are not environmentally friendly.

Tubular batteries are environmentally friendly and highly recyclable. They are typically manufactured using lead-acid technology, which is known for its recyclability. Responsible tubular battery manufacturers like Sarex follow strict environmental regulations and adopt sustainable practices. Additionally, the long lifespan of tubular batteries reduces the number of batteries that need to be disposed of, further minimising their environmental impact. So, tubular batteries are more environmentally friendly than any other type of battery.

In short, tubular batteries are a type of lead-acid battery that are known for their durability, efficiency and long lifespan. They are a good investment in the long run because they require minimal maintenance, have a long lifespan and can be used in a wide range of applications. They are also environmentally friendly and highly recyclable.

Moreover, tubular batteries are reliable and efficient batteries that offer a number of benefits. They are durable, long-lasting and versatile. If you are looking for a battery that will provide you with years of reliable service, then a tubular battery is a good option. And Sarex, as a leading tubular battery manufacturer in UP, India offers premium tubular batteries that are reliable & high-performing and provide your places with efficient power backups.

Lead Acid Batteries: Structure And Types

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Lead acid batteries are one of the most commonly used batteries for vehicles and inverter use.

Besides this they are also used in solar applications, ups and other areas.

They have a very low energy to weight ratio but they have a longer life and less cost as compared to many of their counterparts. Many of the lead acid battery manufacturers keep innovating to get the best design for optimum performance.

What are lead acid batteries

Lead acid batteries are a type of rechargeable battery and they were invented by physicist Gaston Plantae and are one of the first rechargeable batteries ever created. 

Despite being low energy density they can still deliver high surges of current which are typically needed by the starter batteries.

 When compared to the latter technologies they come up as a convenient and inexpensive choice to meet power needs.

Structure of lead acid batteries

The lead acid batteries consist of two electrodes which are in the form of plates. The negative electrode is made up of porous lead and the positive electrode of lead oxide. These both electrodes are submerged in electrolyte which is a solution of sulfuric acid and water. Separators keep the electrode plates from sticking on each other and prevent short circuiting.

Electrical energy is stored inside the lead acid battery because of the reversible reaction that is happening inside it.

The reaction uses sulfate from the sulfuric acid for the formation of sulfate crystals and this leads to gradual concentrating of the electrolyte and this is the reason that water needs to be added to it.

1.Plate:

As mentioned earlier the plates of negative and positive electrodes are dipped in the electrolytic solution of sulfuric acid. The negative and positive electrodes have the active material pasted on grids. A number of alternate negative and positive plates are arranged inside the battery case. A plate has a grid on which the material is pasted.

The grid:

The grid is usually made of lead with a bit of additives to strengthen it and improve electricity flow. Addition of antimony helps them to carry more amount of pasted material which helps the plates to be thicker thereby increasing the battery life. Using grids of alloys rather than pure lead helps to garner more mechanical strength and low self discharge.

Using lead-calcium alloys helps to have a lower self discharge and less frequent  watering of the battery. Some make the grids using lead-selenium also. Different battery manufacturers innovate and come with the best and optimum design to make the batteries.

Active material:

The material which is actively involved in the chemical reaction to produce electrical energy is known as the active material. Here the porous lead in the negative electrode, lead oxide in the positive electrode and the electrolyte are the active materias. 

The active material is pasted on to the surface of the grid in the respective positive and negative electrodes. The chemical composition is unique with regards to each battery manufacturer.

Due to multiple charging and discharging cycles the paste on the grid degrades and it gets shed into the bottom of the battery.

2.Electrolyte

The electrolyte used is a mixture of sulfuric acid and water. During the charging process the sulfuric acid undergoes reaction with the lead in both the electrodes to produce lead sulfate. When the battery is discharging, the reverse happens.

3.Case

The plates once made and dried are inserted and placed inside the container made of plastic. The material used to form the outer casing or container should be non-reactive and should carry the contents inside properly. They are designed with ribs at the bottom on which the positive and negative electrodes rest. The containers should be sturdy enough to handle transportation and frequent handling.

4.Separators

The separators as the name suggests keep the negative and positive plate separated and thus prevents short circuiting and shedding of the material. The separators should be porous, permeable and have ionic conductivity. These days separators made of PVC and polythene are used commonly.

Types of lead acid batteries

1.Depending on the type of usage:

(a)Starter batteries:

Starter batteries are used mostly in the vehicles for starting, lighting and igniting them, hence they are also called SLI batteries. 

They have thinner plates to increase the surface area for reaction and produce a great amount of current for a short span of time to get the engine started.

(b)Deep cycle batteries:

Deep cycle batteries are meant to get discharged of most of their capacity and they provide long hours of power consistently. 

2.Depending on type of design:

(a)Flooded:

Based on the design,these are the most commonly used batteries in the battery industry. Going by their name, they are called flooded because of the sulfuric acid inside them which is free flowing and hence the batteries have to be taken care so as not to spill or leak it.

They are less expensive as compared to the valve regulated ones.

(b)Sealed type :

The Sealed type lead acid battery is also called the VRLA or Valve Regulated Lead Acid battery. Here the electrolyte is not free flowing rather it is present either as in a gel form or absorbed on to a glass mat.

The main two types of sealed lead acid battery are:

(1)Absorbent glass mat

(2)Gel Battery

The sealed type battery prevents the leakage and spilling  of the electrolyte.

Summary:

Lead acid batteries are a convenient and inexpensive way to store energy and have been used since a long time. 

If you want to buy lead acid batteries, then go for Sarex, which offers inverter and E-rickshaw batteries and is a trusted lead acid battery manufacturer. Visit their website at www.sarexindia.com and explore their wide range.